February 21, 2024
Wednesday

Aircraft deliveries were up across all sectors in 2023, according to the year-end statistics released today by the General Aviation Manufacturers Association (GAMA). Airplane billings rose by $500 million last year, while rotorcraft billings climbed by $400 million.

“For the first time in over a decade, the general aviation manufacturing industry has eclipsed 4,000 aircraft delivered,” noted GAMA president and CEO Pete Bunce, speaking this afternoon at the organization's State of the Industry press conference in Washington D.C. “In addition to this strong showing, there are robust and growing order backlogs for all segments of aircraft.”

For the business jet category, last year saw a total of 730 deliveries, a 2.5 percent increase from 2022, while the turboprop segment overall experienced a 9.6 percent increase from 2022. Among high-end pressurized turboprops, the improvement was 7 percent, and piston-powered aircraft saw a nearly 12 percent increase in 2023, with 1,682 aircraft handed over.

Deliveries in the rotorcraft segment rose by nearly 10 percent last year compared to 2022. The turbine-powered category showed even better performance with its 753 deliveries equating to a 10.4 percent boost.

“While the deliveries from 2023 are very encouraging, our industry faces headwinds from ongoing supply chain issues, workforce shortages, uncertainty and unpredictability from global regulators, and short-sighted efforts aimed at curbing business and general aviation, particularly in Europe,” said Bunce.

Brisbane, Australia-based Heston MRO has acquired fellow Australian maintenance support provider Aviation NDT Services. Calling itself the largest independent “total care” MRO in Australasia, Heston says its acquisition of Melbourne-based Aviation NDT will further expand its offerings within the general and commercial aviation markets.

Established in 1986, Aviation NDT Services performs non-destructive testing and inspection on a range of general aviation and airline customers in Australia, the Pacific Island region, and Asia.

“We are very excited about Aviation NDT Services joining the Heston MRO family,” said Heston MRO chief executive Asta Zirlyte. “We aim to have a seamless integration of the two businesses as one Heston MRO NDT Unit by continuing to provide NDT services to existing general aviation customers and expanding our range into [the] wider commercial aviation marketplace. We see solid growth potential to provide services to the larger national and international airlines and defense customers in the region.”

Heston MRO’s NDT Unit expects to obtain CASA Part 145 approval for Rating D services to establish a training ground for NDT career development for its current and new employees.

ExecuJet Haite Aviation Services China has signed an agreement with Capital Airport Holding Business Management (CBM) to provide line maintenance and AOG services at Beijing Capital International Airport.

The collaboration in Beijing expands upon the agreement ExecuJet reached with CBM in December for MRO services at Beijing Daxing International Airport. CBM offers FBO services at both of Beijing's international airports.

“We continue to look for ways to create more value for our entire business jet operation,” said Li Yiyong, general manager of CBM. “This agreement will allow us to work cooperatively with ExecuJet Haite in providing outstanding maintenance support and services to our shared clientele as we operate at one of the busiest business aviation destinations in the region.”

ExecuJet Haite, which operates its MRO in Tianjin, will offer support for a range of aircraft types at the expanded locations under its authorizations from the Civil Aviation Administration of China and other national authorities.

Paul Desgrosseilliers, ExecuJet Haite's general manager, said the expansion of its maintenance services “demonstrates our unwavering commitment towards supporting our customers in China and wider Asian region.”

MRO provider Elliott Aviation is launching the Citation XL/XLS Excellence Program, a complete maintenance, interior, paint, and avionics upgrade of the popular twinjet.

Components include scheduled maintenance, upgraded interior with options, new paint, and installation of the Garmin G5000 digital avionics suite. The program also features guaranteed downtime and preferred labor rates on maintenance. Elliott has been installing the G5000 upgrade in the Excel/XLS since it was certified in 2019.

Between 1998 and 2004, Cessna delivered 370 Excels and, at its peak, produced more than 100 per year. A follow-on model, the XLS, sold 329 copies between 2004 and 2009. The main difference between the Excel and the XLS is that the latter provides updated avionics, a 200-pound gross weight increase, and more engine thrust via the uprated PW545B engines, thus eliminating the need to step climb to the aircraft’s 45,000-foot maximum cruising altitude. Fractional ownership company NetJets at one time operated more than 100 of them, and membership jet service Wheels Up uses the model as the mainstay of its jet fleet.

According to aircraft valuation service Vref, used Excels are trading in the $3 million to $4.3 million range, while used XLSs are fetching between $5 million and $6.6 million. More than 120 XL/XLSs had been converted to the G5000 avionics as of late 2023.

The FAA recently approved a new airframe and powerplant (A&P) mechanic program at the Universal Technical Institute (UTI) Miramar, Florida campus. Classes are underway now for the 18-month course of study.

UTI said the new program will teach students to diagnose, repair, and maintain aircraft, powerplants, and their components. This is the educational institute's fifth A&P program, and it joins UTI facilities with A&P programs in Avondale, Arizona; Long Beach, California; Canton, Michigan; and Houston.

“We continue to optimize our existing campus footprint to offer more workforce solutions in regions where they are most in demand," said Universal Technical Institute president Tracy Lorenz. "The new aviation program at the Miramar campus is an excellent example of how we work with local leaders to help support a well-trained workforce and further their economic goals."

Lorenz added that the A&P course is one of 14 new programs offered by the institute, with the goal of providing education in skilled trades and energy fields.

Total aviation technician employment is expected to exceed 146,000 by 2032, according to the Bureau of Labor Statistics. "Demand for aviation technicians is being driven, in part, by a rebound in post-pandemic air travel, as well as a wave of retirements among industry workers," according to UTI.

ExecuJet MRO Services Australia’s facility in Perth has become an authorized service center for Embraer’s business jets. Under an agreement announced on Tuesday, the company will provide support for the Brazilian airframer’s customers in Australia and other parts of the Asia-Pacific region.

Initially, support will be available for operators of Embraer’s Legacy 600 and 650 aircraft. ExecuJet said it has invested in new tools and training for the service offering.

“With proximity to Southeast Asia, it made sense to make Perth one of our centers of excellence for Embraer aircraft,” said Grant Ingall, ExecuJet MRO Services’ vice president for Australasia.

ExecuJet MRO Services, which is wholly owned by Dassault Aviation, has operated Embraer-authorized service centers at its Melbourne and Sydney locations since 2010. This means it can manage Executive Care support and warranty claims for spare parts and labor for the manufacturer.

The company also provides support for a variety of business aircraft made by Dassault, Bombardier, Gulfstream, and Textron Aviation. In addition to maintenance approval from the Australian Civil Aviation Authority, it has clearance to do heavy maintenance checks on Embraer aircraft from the FAA and the air safety agencies in Bermuda, Cayman Islands, San Marino, Vietnam, and Indonesia.

Helicopter Association International (HAI) will promote the use of sustainable aviation fuel (SAF) next week during the annual Heli-Expo showcase in California. Show organizers are expecting 60 aircraft to arrive starting on February 26, including 45 that will be flown to the Anaheim Convention Center from a staging area at Fullerton Municipal Airport. At Fullerton, HAI will have SAF on hand for use by turbine-powered helicopters.

SAF is produced from organic materials, such as oils, algae, fats, alcohols, sugars, and captured carbon dioxide. In its neat, unblended form, it can reduce lifecycle greenhouse gas emissions by as much as 80 percent compared to traditional petroleum-based jet fuel. This is important for the aviation industry, which according to the EPA contributes up to 12 percent of the U.S. transportation sector’s emissions.

SAF presently makes up a minute portion of the overall fuel supply and comes at a higher cost than conventional jet fuel, two factors HAI president and CEO James Viola said need to be overcome.

“HAI is doing what we can to bring down the cost of SAF and increase its use,” he said, adding that the organization recognizes the importance of reducing the industry’s impact on the environment. “Some aviation customers or clients will prefer using operators who utilize SAF as it upholds their corporate values or permits them to report a reduced environmental impact.”

RECENT AIRWORTHINESS DIRECTIVES

  • AD NUMBER: FAA 2023-26-08
  • MFTR: Bombardier
  • MODEL(S): Challenger 604, 605, and 650
  • Requires revising the Abnormal Procedures of the AFM for Ground Spoilers Unsafe and Weight-on-Wheels Input Fault section in the airplane flight manual to include updated procedures. Prompted by a determination that a combination of system faults and procedural actions will cause the ground spoilers to deploy in the air.
PUBLISHED: February 14, 2024 EFFECTIVE: March 20, 2024
 
  • AD NUMBER: EASA 2018-0140R1
  • MFTR: Airbus Helicopters
  • MODEL(S): AS332C/C1/L/L1/L2 and EC225LP
  • Supersedes but retains requirements of Emergency AD 2018-0140-E, which mandated removal of the hoist arm and introduced an alternative method of compliance by amending the applicable rotorcraft flight manual and installation of a placard prohibiting the use of the jettison system of the right-hand side lateral sliding plug door. Updated AD permits performing a newly developed modification that eliminates the interference between the hoist arm and the right-hand lateral sliding plug door median fitting, which allows unobstructed jettisoning of that door.
PUBLISHED: February 14, 2024 EFFECTIVE: February 28, 2024
 
  • AD NUMBER: Transport Canada CF-2024-06
  • MFTR: Bombardier
  • MODEL(S): Global Express, XRS, 5000, 5500, 6000, and 6500
  • Requires revising the aircraft flight manual to correct the affected speed adder and landing distance factor tables SLAT-FLAP FAIL crew alerting system (CAS) caution message and the jammed or inoperative slat/flap control lever (SFCL) non-normal procedures. Prompted by the discovery of incorrect approach speed adders and landing distance factors in the aircraft flight manual tables for these procedures. The incorrect speed adders and landing distance factors present a potentially unsafe condition due to the shortfall between the actual performance and the approved performance.
PUBLISHED: February 20, 2024 EFFECTIVE: March 5, 2024
 
  • AD NUMBER: EASA 2013-0104R3
  • MFTR: Daher
  • MODEL(S): TBM 700, 850, 910, 930, 940, and 960
  • Supersedes but retains requirements of AD 2013-0104, which mandated repetitive inspections and cleaning of the flap actuators. Daher has developed an improved design of the actuator drive nut, which under the updated AD is a terminating action if installed. Prompted by excessive wear of the inner flap actuator drive nut due to grease pollution. If not detected and corrected, this condition may lead to improper play between the actuator threaded rod and the drive nut, which could result in loss of flap control.
PUBLISHED: February 20, 2024 EFFECTIVE: February 27, 2024
 
  • AD NUMBER: EASA 2023-0190R1
  • MFTR: Airbus Helicopters
  • MODEL(S): EC130T2
  • Supersedes but retains requirements of AD 2022-0251-E, which mandated repetitive checks of the balancing of the tail rotor drive shaft by means of measurement of the vibration level. Updated AD amends inspection instructions that require additional work and introduces balance correction prohibition. In addition, it has been determined that used spline sleeves and sliding flanges may be installed provided certain conditions are met.
PUBLISHED: February 20, 2024 EFFECTIVE: February 27, 2024
 
  • AD NUMBER: FAA 2024-02-01
  • MFTR: Airbus Helicopters
  • MODEL(S): EC225LP
  • Requires installing a placard specifying jettisoning instructions. Prompted by a report of incorrect door opening instructions on the placards located on the right-hand-side of the VIP flap door.
PUBLISHED: February 16, 2024 EFFECTIVE: March 1, 2024
 
  • AD NUMBER: EASA 2024-0045
  • MFTR: Airbus Helicopters
  • MODEL(S): AS332C/C1, AS332L/ L1/L2, and EC225LP
  • Supersedes but retains requirements of AD 2023-0095, which mandated an inspection of the outside of the fuel filter for bowl cracks and any necessary corrections. Updated AD expands the scope of the inspection of the fuel filter to its inner surface. Prompted by a reported occurrence of external cracks found on the right-hand-side fuel filter bowl following an engine flameout. Subsequent investigation determined that the cracking may have been initiated by over-torquing of the stirrup thumbscrew during replacement of the fuel filter cartridge. If not detected and corrected, this condition could lead to further cases of fuel filter bowl cracking and, in case of dual—both right- and left-hand sides—filter bowl failure, possibly resulting in in-flight shutdown of both engines.
PUBLISHED: February 16, 2024 EFFECTIVE: March 1, 2024
 
  • AD NUMBER: Transport Canada CF-2024-05
  • MFTR: Pratt & Whitney Canada
  • MODEL(S): PT6A-64, -66/A/B/D/T, -67/A/AF/AG/B/D/P/R/RM/T, -68/B/C/D/T, and PT6E-67XP and -66XT
  • Requires replacing certain part-numbered second-stage power turbine (PT2) blades before next flight. Prompted by a recent in-service report of a PT2 blade failure on a PT6A-67 engine. In addition, there have been two other events of PT2 blade failures during testing at the manufacturer’s facility. The blade failures in all cases were contained. P&WC is still investigating the root cause of the blade failures, but a preliminary investigation determined that the power turbine modules in all event engines contained newly manufactured P/N 3056693-01 blades from the same raw material.
PUBLISHED: February 15, 2024 EFFECTIVE: February 16, 2024
 

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